Jolly Jolly

Noodles Production Process; The Exceptionality Of Jolly Jolly

by AnaedoOnline
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By: Nnenna Joseph

Noodles have become a part of our everyday lives, a large percentage of meal plans contain noodles. There are few people who do not eat noodles. It is important to know how noodles are produced, it is equally important to know the major components and the processes involved in the production of noodles.

Noodles are produced mainly from flour, water, and salt, and the basic steps of noodle production include dough mixing, sheeting, combining of sheets, resting, rolling and cutting, followed by different processing treatments (drying, boiling, steaming, frying and freezing) or a combination of these. This article will further reveal how the Jolly Joly noodles use their unique production process to surmount competition.

Step 1: Kneading and mixing

As a first step, the wheat flour and water go into the mixing machine in the noodles manufacturing process. Here, the dough is kneaded with about 0.3 to 0.4kg water at a temperature of 20 to 30 degrees Celsius, thus providing the dough with text form tissue generating elastic features for the noodles.

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Step 2: Noodle belt

Then the dough goes into two rotating rollers wherein two noodles belt is bought together as one belt, helping to distribute the noodles evenly. The dough is also left for a specific time to mature.

Step 3: Rolling and Slitter

With the help of pressing rollers, the 10mm thick noodles are flattened repeatedly using four rollers and finally become thin at 1mm thickness. These noodles are then put into the slitter, with the help of rollerblades these instant noodles are made even thinner and wavy.

Step 4: Steamer and Dipping bath

It is an important stage in which noodles are steamed where the instant noodles are steamed for one to five minutes. Then the steamed noodles are dipped in seasoning. It is pertinent to note that this is a very important process, if the noodles are overcooked or undercooked, it has a ripple effect on the entire production process and output. We also have to note that there are noodles’ companies that are very particular about this process. This is the point where Jolly Jolly noodles prepare its cake to become a unique quality that does not get soggy.

Step 5: Dehydration & Cooling process

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Most of the noodles are dehydrated either by oil frying or air drying, thus giving rise to fried or non-fried noodles. There are also the steamed noodles that are known as Raw-type instant noodles. Jolly Jolly noodles adopt the steaming method which makes it an instant noodle and reduces cooking time.

Step 6: Packaging of Noodle

The last step is packaging, packaging of noodles holds paramount importance to make your noodle products prominent. Your noodles products don’t attract the maximum number of customers if its packaging will not be unique and distinguished.

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The outstanding packaging will produce superb and fantastic noodles. It will make your brand famous in the market. Just like the case of Jolly Jolly noodles with its bright yellow and royal blue color that makes it attractive and stands out among other noodles at the retail stores.

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